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Last update at 1 August 2005
What is Plated Through Hole or PTH? When fabricating 2 sided boards, often the top/bottom pads are connected using a special copper plating process commonly referred to as Plated Through Hole (PTH). This would allow interconnectivity between layers on all holes. What is Soldermask? Soldermask is the greenish film covering most of the copper area except the pads. If you have access to any electronics devices - you will see that the copper circuit is actually protected by a greenish lacquer like layer - this is the soldermask. Do I really need soldermask? It depends - for hobbyist through hole boards - soldermask is more for esthetic than functionality . But for SMT boards, we highly recommend soldermask to facilitate neat soldering. Soldermask was created primarily to facilitate wave soldering used in mass assembly. How do I get custom color soldermask? How about custom color legend print? Yes you may, but only for production run (minimum USD 500 value). We have a selection of blue, red, white and 7 shades of green to choose from. Each color can be either the soldermask or silkscreen. What is SMOBC and why is it important? SMOBC stands for Solder Mask Over Bare Copper. It is an industrial standard set to facilitate automated assembly using wave soldering technology. Soldermask on boards which are not SMOBC tend to wrinkle when wave soldered. This happens because the solder 'slapped' on the surface is at the same melting point as solder under the soldermask, melting it and wrinkling the soldermask in the process. Not all PCB Prototype fabricators go the distance to make your boards SMOBC. This is a nasty little extra, often unnecessary and costly process if boards were to be hand soldered. Those who use infrared soldering equipment, you will know the difference in our SMOBC boards. What is Silkscreen or Legend Print? Silkscreen is actually a process of screening ink using a stencil prepared by lithographic method. Purpose of this is to apply a nomenclature to aid in assembly. It is those little white labeling of component that makes manual assembly significantly easier. Although not an absolutely needed feature, it is nice to have when you have hundreds of holes to figure out which component goes where. What is Immersion Silver plate? Immersion silver plating is used to apply 1 micron thick layer of silver on copper surface. Purpose of this silver plating is to protect the copper from tarnishing as well maintaining its solderability. What are the advantages of Immersion Silver plating over the conventional Solder plating (HASL) ?
Do you offer Electroless Nickel Immersion Gold finish (ENIG)? Yes. Only for production run jobs. We go by a USD 0.50 per sq inch formula for the plating itself. Plating area is all exposed area after soldermask application. The soldermask positive Gerber is a good indication of area to plate (multiply that with 2). Minimum applicable cost is USD 500.00 because each setup involves 1 oz of gold valued at USD 350.00 itself. And these baths requires it to be used within 3 days. So we cannot offer this for prototypes - nor it is within reasonable cost unless done in larger scale. Don't you offer Hot Air Solder Levelling (HASL) ? Why not? We
used to do HASL. But recently upgraded to lead free finish to comply with lead
free finishing requirements by 2006 (we are already light years ahead of
competition). We use a proprietary silvering method that gives good planarity,
highly sought after for SMT boards. In fact our R&D in this method makes HASL look like
dinosaur technology by comparison. Our silver plated finish solderability is
comparable to that of tin/lead solder. No,
we sold all our HASL equipment and vowed never to use lead in our processes
again. But if you absolutely definitely must have HASL, we can send it to our
partner factories to have it HASL-ed. This option is for production run only and
will cost extra. Please request assistance from our engineers regarding this special order and sending instructions. PDF datasheet of specified material would be helpful. Can I have multiple jobs shipped under one package? Yes you may. All you need to do is to place the order for each PCB layout separately. After getting all your order numbers, just e-mail sales@custompcb.com and request that all order numbers in your list to be shipped together. Order number is sent to your specified e-mail immediately after order placement. |
The rates is too good to be true. Isn't it? a) Do you use low quality material? That is false. We use as much quality UL listed material as we can get hold of. Such as photoresist from Dupont, soldermask from Shipley and mostly American/European based materials. b) How do you keep the cost SO low? We go on modular pricing. Extras such as soldermask and silkscreen is 'optional'. Cutting down these processes allows for affordable bare boards. Even after adding those features, you will find our rates to be very competitive and of true value. Is shipping costly and lengthy since you ship from Malaysia? We had special arrangement with FedEx in Malaysia to provide us very attractive shipping cost to USA and most other commonly shipped country. To compare -
**Yes, our shipping cost is even lower than your local American PCB shop** Curious how we do it? When I import PCB to USA, is the import duty involved? PCB does not carry an import duty to USA or most countries for that matter. It is generally understood by customs worldwide that PCB is an incomplete product and not dutiable. Is there applicable sales tax? Fro shipment to the USA sales tax is not applicable. Shipment to United Kingdom and Canada would be assessed for VAT and GST respectively. This is done by your local customs and payable C.O.D. Is there any other incurring charges apart from FedEx charges when I import PCB prototypes? No. For shipment to USA, USD 8.00 shipping charges is all that you need to pay for the transportation aspect of the purchase. All other cost such as packaging and documentation is absorbed by our operations. What are the ordering procedures? Step 1. Place order online. We do not require payment yet until we verify the files are good and quote you accordingly. Step 2
We will e-mail you with a final
quote on your job request after reviewing your file for completeness. How is payment made? Preferred method of payment
Our merchant account provider is an American company, so you are protected by all US credit laws. All orders are placed online and credit information directed to our merchant account provider for further processing. What is "Electronic Check"? Submitting payment by Electronic Check is like writing us a check, but electronically. The payment would be debited directly from your checking account. This payment option is available to our customers with a US Checking Account.
Is my credit card information properly handled? Do I need to sign-up with Propay to pay you? No. There is no need to sign-up with Propay to pay us. All you need to do is just follow a link that would be sent to you and enter your Credit Card information. What are the alternative payment options? Direct wire transfer to our US bank account. To transfer us the appropriate amount, please add USD 8.00 to the quoted total (our bank charges that amount for incoming wire). On the average, local wire transfer within the US would cost you a USD 10.00 fee. We do not recommend this approach due to additional cost incurred to our customer. Can I place a C.O.D. order? Currently, FedEx does not offer international C.O.D. option for our deliveries.
To order by Purchase Order, please follow the approach as follows. To Do Step 1 - Request a quote from us. Please state that it is for purchase order so we can send you back and official quotation (otherwise we will just literally quote you). Step 2 - Submit to your purchasing officer for approval. Step 3 - Place order online. Note that we do not need the credit card information immediately. Step 4 - We will approve the order and send you a link to proceed with Credit Card payment. Step 5 - Forward the link via e-mail to your purchasing officer and quote them the Purchase Order number. DO NOT 1. Do not fax or e-mail us the P.O. We will not deal with it directly, it is your job to facilitate the process with the purchasing officer. 2. We only accept
Credit Card as P.O. payment. And all purchases must be prepaid. We do not offer
credit term.
Upon receiving your PCB and find that it is not satisfactory you may have 2 options to proceed. 1. Request for a redo on your PCB E-mail sales with a complain about the flaw. A digital photo showing the flaw would also be helpful. This should be done within the first week upon receiving the PCB. When a request is agreed - we will fabricate and ship another set for you within 48 hours at no additional charge. 2. Request for a return. Within the first week - e-mail sales with intention of returning the PCB for a refund. All returns must satisfy this conditions
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Jentek Technology Co., ltd.
All questions should
be directed to mark.huang@jtk.com.tw